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LEARNING FROM PAST ERRORS

( Avoiding big accidents and catastrophes )


OBJECTIVE

Avoid the occurrence of big accidents in chemical companies, learning with past accidents occurred in USA, Europe, Canadá and around the world, that needed analysis from organisms like USEPA, NFPA,  CSB, HSE, etc. Orientations to perform adequate hazard process analysis.  Presentation and iterative discussion of many case studies with participants.

DIRECTED TO:

Safety engineers and technicias, production mangers ans supervisors, process managers and process engineers, researchers, projetct managers,  and for trainees training.

PROGRAM

1. THE GREAT CATASTROPHES IN CHEMICAL AND SIMILAR INDUSTRIES

Oppau, Texas City, Flixborough, Seveso, Feyzin, Bhopal, Beek, Piper Alfa, AZF, Mexico City,  Blaye port terminal and others. Causes, consequences, law modifications in countries wher they happened.

2. 20 IMPORTANT ASPECTS ON PROCESS SAFETY.
Important concepts for accidents prevention.

3. ACCIDENTS BY NATURE
Discussion of accidents occurred in different industrial activities:  reception, storage, transfer, processing and materials transport.

a) STORING AND TRANSFERRING SOLIDS AND LIQUIDS - Accidents ocurred during handling of different products and utilities. Loading and unloading trucks, railcars, tanks, silos and warehouses. 

b) HANDLING AND STORING COALS AND POWDERED MATERIALS - Accidents handling processing and incinerating granulated and powdered coals, in piles or silos, in industries, refineries and in deodorization columns.  Problems in handling powdered organic and metallic materials

c) PROCESSES - Accidents during industrial operations: reactions, solid-liquid charging, solid-liquid separations, drying, milling an mixing products. Accidents dealing with reactive processes. 

d) PROCESS AND EQUIPMENT MODIFICATIONS - Accidents caused by modifications introduced in industrial equipments and processes. MOC.

e) MAINTENANCES - An important source of accidents generation by lack of maintenance or during different maintenance operations, in chemical industries and refineries. 

e) WATER, WASTE AND WASTEWATER TREATMENT AND VAPOR GENERATION - Discussion of accidents during water transfer operations, wastes and wastewater treatments, and wapor boilers operations.

f) STATIC ELECTRICITY - Accidents due to static electricity generation in many situations.

g) CONFINED SPACES - Concept of confined spaces and accidents occurred in operations performed in these locals.

h) STERILIZATIONS - Accidents in pharmaceutical industries during Etylene Oxide sterilizations.

4. REACTIVE PROCESSES
Underestanding reactive hazards and risks. Process safety laboratory tests to asses reactive hazards. Safeguard levels and equipments in reactive processes

5. EMERGENCY PREPAREDNESS
Management concepts and training for emergency preparedness. Discussion of accidents and the need to be prepared to emergency situations. Case Studies.

6. PROCESS HAZARD ANALYSIS
Qualitative techniques to perform hazard analysis in industrial processes.

SALVI ENGENHARIA - TREINAMENTO E CONSULTORIA
Rua Américo de Campos 1025 - C. Universitária-Campinas- SP.
Fone/Fax:(0xx19)3287-7533
e-mail - salvieng@uol.com.br
home-page - www.salvieng.com.br